How to recycle the radiator how to separate the copper and aluminum

Mar 23, 2021 Leave a message

What Is a Radiator Recycling Machine?

This Is a Machine For Recycling All Type Radiators, The Final Purpose Is To Get Separated Purity Copper And Aluminum.



Types Of Radiator

1 Home Using Radiator-Include The Air Conditioner Internal Unit And Air Conditioner External Unit, This Is The Very Important Part For The Home Heating Or Cooling Part.

2 Industrial Radiator-Such As The Radiator From Train, The Radiator From The Cars, Trucks And Other Automobiles.

How to recycle the radiator  (2)


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How To Get Clean purity aluminum and copper from above radiator?

The Difference Between Two Type Radiators

1 The Size-Generally, The Home Using Radiator Is Much More Smaller Than The Industrial Radiator, The Normal Size Of Radiator Of Home Using Radiator Is 700-800mm Length (The Air Conditioner External Unit) And With With 500mm Around And Generally With 2 Layers, Part Is 1 Layer. The Industrial Radiator The Biggest One Is 4000mm Length And 1500mm With With 10 Layers As Far As I Met Till Now.

2 The Recycling Method-The Home Using Radiator Generally Process By a Small Machine Such As 7kw Radiator Separating Machine, And Of Course This With Very Very Small Capacity Like 200kg Per Hour, And Of Course Whole Production Radiator Recycling Line Is Suggested Also If You Have Enough Raw Material Radiator.

But The Industrial Type Generally Using a Line Which The Line Include a Big Pre-Shredder To Shred That Into Smaller And Long Pieces, Then The Shred Radiator Going To The Hammer Mill,Then The Separating System To Get Clean Copper And Aluminum



For Details Of Car Radiator And Heating Radiator Difference, Pls Refer To :

Https://Recyclenation.Com/2015/05/How-To-Recycle-Radiators/


What Do They Have In The Common?

The Home Using Radiator And Industrial Radiator Are Great Material For Recycling Copper And Aluminum,Even Include The Iron Beside Two Side. These Two Types Radiators Are Made Almost Full With Metal, This Is a Very Easy To Recycle For Such Material If You Put It Into The Right Machine And Right Place.

By The Way, We Have Everything You Need To Know If You Are Going To Do Such Recycling Business.



How Much a Radiator Worth?

Here Is a Data For Three Types of Radiator Per Ton Price. As The Copper Price And Aluminum Price Changed By The International/Outer Index. And Due To The Different Copper Or Aluminum Content In Different Countries, The Following Price And Data Only For Your Reference.

  • Name

  • Air Conditioner

  • External Unit

  • Water Cooled Air Conditioner Unit

  • Air Conditioner Internal Unit

Details Description

One And Half

4layers

28 Tubes

Total Weight

6600

8400

2625

Cooper Weight

3126

4536

1387.5

Aluminum Weight

3274

3034

1120.5

Iron

200

830

117

Copper Ratio

47.36

54.00

52.86

Aluminum Ratio

49.61

36.12

42.69

Iron Ratio

3.03

9.88

4.46

Price

Cny 34576/Ton

Usd5403/Ton

Cny37109/Ton

Usd5798/Ton

Cny37109/Ton

Usd5798/Ton

Notice: The Data Above On The Basic Of Feb-March,2021 Based In China.


Can You Get Money From The Old Radiator?

Let’s Still Take The Above Date For Reference. The Content Of The Radiator Mainly Is Copper And Aluminum,(Include a Little Part Iron Like 6% Or Attached Brass Or Stainless Steel Or Plastic”

As Everyone Knows The Content Of Copper Different, Thus The Purchase Price Is Much More Difference. Let’s Say The Air-Conditioner External System,

Name

Air Conditioner External Unit

Details Description

One And Half

Total Weight

6600G

Cooper Weight

3126G

Aluminum Weight

3274G

Iron

200G

Copper Ratio

47.36%

Aluminum Ratio

49.61%

Iron Ratio

3.03%

Amount For Total

Usd5403/Ton

Following All Overseas Customer Feedback, The Pure Profit (Remove The Transformer Price, The Location Cost, The Power, The Labor, The Operation Cost)Of Per Ton Radiator Is Around Usd351. For The Production Line Of 2ton Per Hour, The Whole Day Profit Will Be Usd390*2ton*8hours=Usd5616/Day(Of Course, Without The Input Cost Of Purchase The Machine)




How To Separator The Copper And Aluminum From Radiator?

Generally, we have three methods to recycle the radiator in the market,

1 by manual --let's see how to do it by manual first ,generally by a hammer and crowbar, through the hammer strength to flatten the aluminum, Then pull out the copper tube vigorously. The disadvantage of this is that the output is about 100 kg per day only, But there is no other loss.



2 by a band saw machine and separator.

-This machine consists of 1 frame, two motors, two-speed reducers, material feeding part, material cutting part, material separation part, transmission part, and material feeding panel.

Each set of this kind of machine just can separate two different specification radiators. Because the interval width of the copper pipe is different in the radiator, so we need you can offer us the width of the copper pipe of the radiator. In China, the width of the radiator copper pipe is 21MM, 25MM, and 19MM.

Technical data

Name

radiator recycling machine

Model

ZZSRC400

Power

3KW+4KW

Capacity

300-400KG/H

Size

1.7*0.8*1.2m

Weight

700KG

Process size

19mm,21mm,25mm

Processing size can be customized according to customer requirements

What is a Band sawing machine?

The radiator recycling machine can process one layer,two layers and three layer radiators.But the separation effect will be better for one layer and two layer radiator.If your radiator is more than 3 layers,here we recommend you the band sawing machine to cut the radiator into one layer or two layers,to reach a super separation rate.

Name

Band sawing machine

Model

DJ-500

Power

2.2kw

Max.Width of processing

310mm

Max.thickness of processing

260mm

Capacity

500kg/h

Sawing diameter

500mm

Overall dimension

900*700*1820mm

Weight

90kg



3 by a radiator recycling line.
How to recycle the radiator  (1)

1 Primary Shredder (1 set)

This shredder used to shred the radiator(industrial or AC) into small pieces or long pieces, then it's easy sending to the next hammer mill. The equipment used by our company is double shaft type.

The output capacity of the copper aluminum radiator, in an hour, is about 4-5 tons.

If your material is an industrial radiator, Industrial radiators are generally three layers or two meters long and three meters long. then you can only use this model randomly.

2 Output conveyor

For the discharge conveyor, we use the conveyor with a flat angle and inclination conveyor, The conveyor of this material can ensure that the material is not stuck. At the same time, it can be quickly transported to the next conveyor.

From 2020, the Conveyor under shredder and conveyor connect crusher It will be the same conveyor.


3 Feeding conveyor to the second crusher
This belt conveying line is made of a rubber belt or depends on the customer by a steel chain, It is equipped with tension device.

4 Hammermill

What we adopt is a vertical hammer mill, this is the only manufacturer in China who develops such a machine.

This machine is a screen-free type machine, thus the output size can be adjusted depending on the hammer quantity and hammer shaft layer.

The discharging granularity of this kind of machine is about one centimeter. This can effectively facilitate the separation.

5 Output conveyor for mixing copper and aluminum.


6 Magnetic Separator for iron.

The iron conveyor belt is used to absorb the iron from the crushed mixed material, which benefits the next separation of copper and aluminum.

7 Gravity separator.
A vibration separator is used to separate copper and aluminum by air and vibration due to the different specific gravity of copper and aluminum.

Type

Power

(kW)

Capacity

(T/H)

Production

line

Single machine

Single-layer Radiator

Industrial radiator

RRS-01

55

0.4

RRS-02

75

1

RRS-03

160

2

×

RRS-04

250

3

×

RS-04

11

4

×

×


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See the production line of recycling the radiator:






About Our Company

Our Company Based In Jiaozuo, Henan Province, Which Passed Ce Iso9001, As The Member Of China Association Of Materials Recycling, Member Of China Steel Scrap Association, Henan Steel Scrap Recycling Equipment Engineering Research Center, We Have Serviced And Provided Integrated Solution To Thousand Recycling Companies And Agent, We Are Willing To Provide You With First-Class Products And Services In Near Future.

We will be your best choice for your partner of radiator recycling machine.

Contact me from now on,we are here to help.


      Click Here To Send An Inquiry For The Radiator Recycling Machine      .